Tag: repair

Canon EOS Elan 7E Door Latch Repair

I discovered that the latch on my fantastic plastic Canon EOS Elan 7E had deteriorated, and the door had sprung open, exposing that roll of film (grumble, grumble.) Repair was an easy process, after acquiring a replacement latch off eBay. There’s a full howto write up on J. David Buerk’s website. Essentially you have to remove the latch cover (2 screws) and the front faceplate (5 screws), pop the old latch out and the new one in. I had to move the electrical contacts to the new latch as well, as those weren’t included on the new latch. The metal piece was welded on to the latch, so I used a couple dots of superglue to keep the contacts in place. Reassembled, and now everything seems fine. For reference, the Elan 7E is cross marketed as the EOS Elan 7 and EOS 33.

Martin Backpacker Guitar closeup

Re-Topping my Martin Backpacker Guitar

Years ago I bought a Martin Backpacker guitar. To call it a guitar is generous. Like Douglas Adams’ no tea, the Backpacker is something almost, but not quite, entirely unlike a guitar. It sounds like the mutant child of a baritone ukulele and a banjo. Playing it is cramped, with a short scale and a narrow neck. Without a truss rod, only extra light strings should be used on it, and even then the action is high enough drive a Miata beneath them.

Mine came with a rectangular gig bag which provides almost no protection. So of course, somewhere on my travels over the years, the top got smooshed in. I sent it to a luthier friend who did some miracle work to fix it. He pointed out replacing the top would be more expensive than the guitar was worth, so he just straightened it out as much as he could and braced it. It looked better and sounded fine, but still had a bit of a sad, crumpled look to it. And as we all know, when playing guitar, looks matter.

This spring I therefore came to the conclusion that I wanted to do something about it. I found I could get a new solid cedar top from Stew Mac for under thirty bucks, and that seemed reasonable. I also purchased some mandolin kerfing to make the thing a bit more robust. It would hardly do to backpack with it if it couldn’t withstand being strapped to my back. After watching a few online videos, as one does, I decided it was within my skill set. How hard could it be?

Turns out, not exceptionally difficult. That’s not to denigrate the skills of a skilled luthier, but this was a Backpacker I was dealing with, not a pre-war D-28 (although it is a pre-Afghan War specimen). The basic steps were to separate the old top, attach a new top, and finish it. All told, a nice weekend project.

inside view of a disassembled Martin BackpackerBecause there is no edge work on the Backpacker, separating the top is a fairly straight forward process. Some heat, applied with a heat gun, softened the glue. I then worked a palette knife or sharpened scraper between the top and the body to separate the pieces. It helped also that there no support bracing or edge kerfing. I worked small sections, and had the two apart in pretty short order. Then I used the same process allowed me to salvage the bracing and bridge from the old top. I didn’t have to be too careful about the old top, since I wasn’t planning on reusing it.

added kerfing to the Martin BackpackerOnce that step was done, I cleaned up the body and the salvaged pieces, removing any traces of glue or wood from the top that broke off.

Next, I took the opportunity to beef up the body a bit. I put kerfing around the back and top edges of the body, which would provide a more ample and supportive edge to attach the top and back to the sides of the guitar.

lovely book matched cedar grainUpon turning my attention to the top, I had a decision to make. I had purchased a low grade cedar guitar top, which came as a pair of book matched pieces. My plan was to use a single piece, which would have been large enough on its own to top the guitar. When the wood arrived, however, I discovered that it had some significant shading variation, and had I used a single side, I would have ended up with a two-tone guitar. Not really what I wanted. To get a single-tone top with this wood, I’d have to join either the light or dark sides together as if I was making a larger guitar. It was an extra step, but upon examination, I discovered the darker portion had some lovely pronounced grain which, would look rather stunning. In for a penny, in for a pound, as they say. I did a bit of research and came upon a video which described the tent method of joining the pieces of wood. It was simple and required no special jigs, so I thought I’d give it a go.

Turns out it worked very well, and soon had a book matched top for a Backpacker. Fancy!

Clamping the guitarThe next step was joining the new top to the body, which illustrates perfectly one of the real values of professionals: they have the tools to do the job right. In this case, it’s the clamps. I used my assortment of bar and c-clamps to get the job done, but it would have been much easier if I had professional tools at my disposal. In the end, I clamped it well enough, and got the job done. Once the top had set, I routed the rough edges and sanded them flush.

Martin Backpacker GuitarFor finishing I decided to just use a hand rubbed and buffed linseed oil finish. Instrument makers prefer a shellac or varnish which doesn’t absorb into (and thus deaden) the sound of the wood. Let’s be honest here, however; shoeboxes are more resonant than Backpacker guitars. A few coats of oil weren’t going to kill the sound. And the result is beautiful to behold. And after restringing and making some bridge adjustments to compensate for a thicker, straighter top, it sounds as good as I remember it. On top of that, I have a deeper connection to this guitar now, and it’s a unique piece.

Now I just need to make a better case. Perhaps something like this.

 

Adding Hidden Tool Tabs in Capture One 23

In Capture One 23, a number of the built-in tool tabs are no longer selectable when you try to perform an Add Tool Tab command. These include the Black and WhiteComposition, and Local Adjustments tabs. Although you can add and assign icons to custom tool tabs, the icons associated with the built-in tool tabs are not available for selection when creating a custom tool tab. So, if you want to utilize the icons associated with those tool tabs, then you need to re-enable them. Fortunately, this is not difficult, and simply requires some manual editing of the workspace .plist file. Once they are visible (and in the desired order) it’s just a matter of customizing the tools on each tab to your liking.

The workspace .plist file is organized into various dictionaries, defined by the <dict> key. The one which controls the visibility of tool tabs is identified by <key>com.phaseone.captureone.sessionwindow.tools</key>. Near the end of that section is an array identified as <key>tabConfiguration</key>. Adding members to this array will control their visibility within the workspace. It also controls their order.

The following procedure are the steps I took:

  1. Select the default workspace.
  2. Add any desired missing tool tabs which are selectable.
  3. Save the custom workspace.
  4. Open the .plist file associated with the new custom workspace. The file is located in /[User]/Library/Application Support/Capture One/Workspaces.
  5. Locate the appropriate key; add the appropriate strings. For the hidden built-in tabs, these are named BlackWhiteToolTab, CompositionToolTab, and LocalAdjustmentsToolTab, respectively. Optionally, organize the tabs as desired.
  6. Save the file.
  7. Refresh Capture One by selecting the default workspace, and then reselecting the custom workspace. The hidden tabs should be visible.

Apple Music Displays the Wrong Album Art

So my iPhone SE was displaying the wrong album art for a number (though not all) songs. When I checked these albums on iTunes, all the songs had the correct album art. I tried deleting all the songs and then resyncing the playlist, but that didn’t fix the problem. A quick web search turned up the following tip from Reddit.

First delete the playlist, but before starting another sync from the computer, also turn off wi-fi and cellular communications. The easiest way to do this is to place the phone in Airplane mode. Then start the sync, and the correct album art should appear on the iPhone. Apparently this happens when syncing playlists.

What an annoying bug.

Goin’ Immobile

It hasn’t really been a good spring for Olly. He’s spent a fair bit of time in the garage, which is better than being in the driveway, but he hasn’t gone much further than that. That makes him (and me) a bit sad.

On the bright side, I’ve managed to do a lot of things to Olly while he’s been in the garage. It all started with an idea to replace the heater/vent fan before summer rolled around. Of course, that necessitates dashboard removal, so since it was out anyway, it was a good time to take care of a number of other tasks, like some rust mitigation, wire management, heater box restoration, speedometer cable replacement, brake cylinder replacement, sound proofing, and relocation of the power window switches. While I was in there I removed the stock cruise control hardware and lubed up anything that I could. While I was waiting for parts, I took the seats out and repainted the swivel bases with POR-15 and rattlecan Rustoleum top coat. The bases are much nicer looking now, and turn smoother as well. The passenger side could use some new bushings, but I just couldn’t justify spending $70 for a few pieces of plastic right now. At any rate, pretty much the entire front cab was gutted in the process, and all told that kept Olly off the road for a good month in March.

I also transferred the my existing wiring harness and gauges to the instrument cluster I’ve restored. I love having actual tabs to connect the cluster to the dash. It’s the little things, you know.

Here’s a few notes for future reference, in no particular order:

  • I bought the master brake cylinder from Van-Cafe, and it came with the brake light switches pre-installed. Unfortunately, they are 3 prong switches, so I had to cut out the middle terminal and bend the outer ones inwards slightly so that I could keep the stock connectors.
  • The sound deadening material I used was from SoundDeadenerShowdown.com. I like his products and website, although he doesn’t have a proper online store. Everything makes a dull “thunk” noise when hammered instead of sounding like the inside of a trash dumpster.
  • The padded elements of the dashboard apparently can be removed. This would make painting and restoring it so much easier than the masking that I did.
  • I moved the power window controls to the dash a la GoWesty, but without their million dollar kit. I actually did a lot of research looking for the ideal switches, and would actually have used the stock VW switches if they weren’t so durned expensive. So I found a kit made by SPAL Automotive sold by A-1 Electric. The switches are stock size, and so fit into the VW bezel, and they are illuminated unlike the GoWesty kit. On top of everything, they look appropriate to late 80’s automotive styling, so they don’t feel out of place. I did a bit of splicing to utilize the stock wiring as much as possible, and the result is wonderful. Both windows raise and lower without problem. The switches require a slight lean across the cab from the driver’s seat, but it’s not uncomfortable what with my gorilla arms.
  • I’d like to get some stock fuse holders to add to the fuse panel for a few accessories: the Bostig MIL indicator and the radio.
  • Also, still need to create some kind of filter for the air intake to keep Olly from collecting butterflies.
  • The steering wheel shaft has a bit of play in it, and I assume it’s due to some bushing wearing out in the upper column.

I got Olly reassembled long enough for him to star in a movie. I was able to enter Bostig’s spring contest and will post a link to the video once the contest closes.

Olly’s mobility was short lived, however, and ended when I decided it was high time to tackle the wheel bearings. Suspension and wheels scare me, I don’t know why. Probably because these can be really tough jobs to do without a lift and a press of some sort. Also, screwing them up can be really bad. In any case, Olly’s wheels came off so that I could replace and lube all 4 bearings, and none of it was actually that difficult. The job got drawn out when I decided to replace the brake hardware while I was in the neighborhood. I also encountered a snafu involving a broken rear bearing case. It was remedied by Ken Wilford at Van-Again, who is really a great guy. I posted my problem to the Vanagon list serve, and he volunteered to help. A call the next day resulted in a quick payment transaction, and a completely rebuilt rear bearing case was on its way.

For what it’s worth, I have no real complaints about any of the various parts vendors, and use them all. Ken does deserve special mention because he’s very knowledgeable and down-to-earth in his explanations. I’ve also found his YouTube channel to be a nice supplement to Bentley for some quick-and-dirty guides to some dirty jobs.

So now the van is running on all four wheels again. This is a good thing, as I decided to fix the broken window motor in the Bimmer, so now it’s holed up in the garage. The joys of owning 80’s automobiles.

Paint Your Palette Gray (in your Vanagon, anyway)

I picked up a can of Rustoleum Painter’s Choice Satin Granite spray paint at the local Home Depot, and it is a surprisingly good match for the dark gray parts of a late Vanagon interior. I test painted an old ammo box and took some pictures. As a color nerd, I can say that the match isn’t exact, but is definitely close enough. I suspect most people wouldn’t notice a difference.

Probably going to pick up a case of this stuff to use on various parts of the van.

Galley area, ammo box at bottom. The frontpiece of the stove has yellowed a bit, but is tonally close.
Galley area, ammo box at bottom. The frontpiece of the stove and leg of the table have yellowed a bit, but are quite close.
Bench trim. The ammo box is at the bottom.
Bench trim. The ammo box is at the bottom
.

 

 

The Case of the Incredible Shrinking Trim: Solved

The Vanagon Westfalia t-trim molding used in the interior of the camper conversions is notorious for shrinking over time. As it does so, it starts to easily detatch from the tables, risking possibility of damage to the plywood laminate. I remembered a bit of discussion on the Vanagon.com list a few months ago about how to fix things and decided to try it out myself. A bit of work with a heat gun and some strong adhesive set things right.

The procedure is simple. First, pull the trim away from the table. I didn’t remove it completely, but just went about halfway down the sides of table. I then applied a bit of Gorilla Glue to the channel in the table.

While the glue was setting, I used the heat gun to warm up the trim, working it along the length of the side. After it starts to soften, you can tug on it gently and feel a bit of stretch develop. Once it gets to this point, I stopped and worked the trim into the groove.

Repeat the procedure with the other end of trim, again stretching it up to the corner.

At this point I had one side left to rejoin the trim to the table where the two ends meet. Same procedure allowed me to stretch the trim and close the gap.

Gorilla Glue is strong stuff, but it needs to be clamped for the bonding to do its work, so once it was done, I used a couple of bar clamps to hold the trim in place for a couple of hours. Once it had set, I was able to remove the clamps and let the glue cure on its own. Remove Gorilla Glue promptly for easiest cleanup. If the trim is a bit dirty or scuffed, Brasso does wonders for cleaning it up. Once finished, I had two virtually new tables (except for the legs, which need to be repainted). I’ll use this same procedure for fixing the trim that has shrunken in other parts of the van as well.

vantabletrim3
The shrunken trim!
vantabletrim5
Pulling the trim away before reattaching.
vantabletrim2
Clamping it all down to set.
vantabletrim1
Voila! The finished product, better than new. Should last another 20 years.

 

On Fixing Things Right

This past week I finally got around to fixing a couple of sheet fed-scanners we use in the office. They were both making horrible clacking noises, but eventually I got the scanners whirring quietly again, much to the nurses’ joy. The magical fix? A couple pads made from multiple layers of scotch tape, wedged next to one of the axles.

You’re not supposed to mend high tech equipment with a few cents worth of generic office supply. But similar things happen on my Vanagon from time to time. My instrument cluster is held together with a few drywall screws. And wired together with cat-5 cable. Some holes in the body are patched with riveted sheet metal. Some of the paint is rattle-can Rustoleum. I am somewhat embarrassed to admit these things, not because my van isn’t a Go-Westy premium blend, but because these fixes weren’t done right. Some might say I fixed things right when I replaced my zip-tied headlight adjustment screws with a South African Grill. Of course it was expensive. But done right.

On the other hand, those simple home-brew fixes all work. The problems have been solved and I’ve moved on with life, so by that measure they are “right.” But using scotch tape or a found screw seems a bit like cheating or somehow improper. Like maybe I’ll regret it later.

I’ll admit I’m a bit conflicted. When I start a project I sometimes wonder what some of the smart folks out there in List-land would say. Probably something like, “Back away from the JB Weld, sir.” Fortunately I usually have enough confidence (just enough!) to go ahead with my plans. And so Olly keeps trucking along.

On TheSamba forums, the phrase “fix it right” appears over 7000 times. It occurs about 1400 times in relation to Vanagons, and most frequently as an admonishment. As in, “Quit being a cheap bastard and fix it right, you idiot!” For the record, the phrase “fix it right” doesn’t (or didn’t) appear once in the history of the List Archives according to Google. That might say something about the tolerance list community, and possibly indicate why I generally enjoy hanging out here.